Delivers cutting velocities comparable to laser technology for air plasma applications
Delivers cutting velocities comparable to laser technology for air plasma applications
HANOVER, NH, UNITED STATES, August 19, 2026 /EINPresswire.com/ — Hypertherm Associates, a leading U.S.-based manufacturer of industrial cutting systems and software, has introduced its HySpeed® technology (patent pending), which allows fabricators to reach laser-like speeds using compatible Powermax SYNC® industrial and air plasma cutting systems. This advanced plasma cutting innovation is engineered to substantially cut down cut-to-cut time for manufacturers employing nesting methods and to boost throughput in mechanized plasma cutting operations.
Tailored for Powermax45 SYNC, 65 SYNC, 85 SYNC, and 105 SYNC plasma systems, the HySpeed technology merges optimized CAM nesting, intelligent torch motion, swifter cutting speeds, and sophisticated gas management strategies to process parts more quickly while preserving cut quality. For compatible Powermax SYNC models, manufacturers can instantly activate HySpeed to enhance their system’s speed with existing equipment or choose to purchase a new Powermax SYNC model.
For fabrication shops handling large nests containing numerous parts and cut-outs, HySpeed technology greatly reduces non-cutting time between pierces. The software boosts machine productivity and output by cutting down torch retract time, refining travel paths, and enabling gas bleed-down to happen while the torch moves toward the next pierce location.
When deployed on rigid cutting tables with high acceleration rates and capable motion and height control, HySpeed technology can reach cutting speeds up to 1,400 inches per minute (3,480 cm/min)—as much as three times faster than standard plasma cutting speeds and on par with fiber laser on thin mild steel materials. This enables shops to gain the advantages of laser-like cutting speeds with greater versatility and at a reduced expense.
"HySpeed technology marks a major advancement for light industrial and air plasma cutting," commented Ed Johnson, Product Manager at Hypertherm. "We push ourselves to explore the limits of what our products can achieve, and in this instance, we created a plasma cutter that delivers parts at laser speed without sacrificing part quality."
This technology is incorporated through Hypertherm's Powermax SYNC plasma systems, ProNest® or ProNest LT nesting software, and EDGE® Connect CNC with Phoenix® software. Together, these components enhance part sequencing, lead placement, and torch travel paths to reduce unnecessary motion and maximize cutting efficiency.
Along with higher cutting speeds, HySpeed technology lowers the risk of torch collisions and unplanned downtime by intelligently guiding torch movement around cut parts and possible obstacles. It is especially effective when cutting thin mild steel materials ranging from 26 gauge to 3/16 inch (0.5 mm to 5 mm).
“HySpeed offers a practical method to increase output while preserving the cut quality and dependability that Powermax SYNC systems are known for,” added Johnson.
About Hypertherm Associates:
Hypertherm Associates is a U.S.-based manufacturer of industrial cutting products and software. Its products, including Hypertherm plasma and OMAX waterjet systems, are utilized by companies worldwide to construct ships, airplanes, and railcars; erect steel buildings; fabricate heavy equipment; install wind turbines; and more. In addition to cutting systems, the company develops CNCs and software trusted for performance and reliability that boost productivity and profitability for hundreds of thousands of businesses. Founded in 1968, Hypertherm Associates is a 100 percent Associate-owned company, employing roughly 2,000 Associates, with operations and partner representation globally. Learn more at www.HyperthermAssociates.com.
Cherrist Chuah
Hypertherm Associates
+65 6841 2489
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HySpeed® Innovation Boosts Plasma Cutting Speed for Powermax SYNC® Systems
